Shoe Tray Machine
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The shoe tray making machine is a specialized paper pulp molding machine designed to produce shoe supports from waste paper. This innovative equipment is tailored to create shoe trays, similar in concept to fruit-based egg tray machines, but specifically for footwear.
The machine produces shoe support inserts made of cardboard, which help maintain the shoe’s original shape, prevent creases and cracks, and absorb moisture from the lining.
AGICO Paper Shoe Tray Molding Mahine
AGICO offers 1-sided, 4-sided, and 8-sided shoe tray machines, each equipped with 3 to 6 molds per side. Since shoe support inserts vary in size and shape depending on the footwear, the molds are fully customizable.
The machine’s output capacity depends on the number of molds on the rotary drum, with options ranging from models producing 1,000-7000 pieces per hour. AGICO ensures flexibility and efficiency in meeting customer demands for cardboard shoe tray production.
Shoe Tray Making Machine Specification
| Model | ZMDTF3-1 | ZMDTF4-1 | ZMDT3-4 | BTF-4-4 | ZMDT3-8 | ZMDT4-8 | ZMDT-5-8 |
|---|---|---|---|---|---|---|---|
| Production capacity(pieces/h) | 1000 | 1500 | 2000 | 2500 | 3000 | 4000 | 5000 |
| Forming mould quantity | 3 | 4 | 12 | 16 | 32 | 40 | 60 |
| Total power (kw) | 34 | 41.2 | 53.7 | 57 | 90 | 150 | 153 |
|
Electricity consumption (kw/h) (70% of the total power) |
23.8 | 28.84 | 37.59 | 39.9 | 63 | 105 | 107.1 |
| Labor force | 3-5 | 4-6 | 4-6 | 4-6 | 5-7 | 5-7 | 5-7 |
Shoe Tray Molds
Advantages of the Shoe Tray Molding Machine
- Eco-Friendly and Sustainable: Utilizes waste paper as the raw material, which is widely available and promotes recycling.
- High Market Potential: The demand for shoe trays continues to grow, presenting a promising business opportunity.
- Customizable Output: Machines are available with production capacities ranging from 1,000 to 7,000 pieces per hour, catering to diverse user needs.
- Cost-Effective: Requires a relatively low initial investment and offers a fast return on investment.
- User-Friendly: Simple operation with minimal labor requirements.
- Flexible Production Options: Users can select manual, semi-automatic, or fully automatic production lines to suit their business scale.
- Versatile Drying Systems: Offers a choice of drying solutions, including civil engineering drying, single-layer metal drying, and multi-layer metal drying, ensuring adaptability to various production needs.
Working Process of Shoe Tray Molding Machine
Similar to an egg tray machine, the shoe tray making machine operates through four main systems: the pulping system, molding system, drying system, and packing system.
- Pulping System: Raw materials, water, and additives are proportionally mixed in a hydraulic pulper to create a uniform pulp.
- Molding System: The pulp is shaped into the desired product using specialized molding dies. For shoe trays, the machine is equipped with custom-designed shoe tray molds.
- Drying System: The molded products are dried to remove moisture.
- Packing System: The finished shoe trays are packed either manually or automatically after demolding.
Special Equipment Used in the Shoe Tray Production Line
In addition to essential components like the pulp forming machine and vacuum pump, a hot press machine is often recommended for reshaping the shoe trays.
The hot press machine enhances the surface quality, making it glossy and well-pressed. This process ensures the trays are neat, easy to stack, and convenient to transport.
AGICO’s hot press machine is specifically designed for shoe tray production. Optimized for high performance with minimal energy consumption. The pressure and temperature can be precisely controlled during use. Fully automated controls ensure safe, reliable, and user-friendly operation. This specialized equipment plays a crucial role in improving the quality and efficiency of the shoe tray production process.
Why Choose AGICO's Shoe Tray Machine?
- Eco-Friendly and Sustainable
Pulp shoe trays stand out among alternatives like wooden, plastic, and foam trays due to their affordability, lightweight design, and biodegradability. With an expanding market for sustainable products, investing in a pulp shoe tray machine is a smart decision.
Recyclable Materials: Waste paper, such as newspapers, cartons, and offcuts, is repurposed through the pulp molding production line.
Zero Pollution: The process generates no wastewater or harmful emissions.
Commitment to Innovation: AGICO continuously enhances energy-saving and emission-reduction technologies, ensuring environmentally responsible production.
- Abundant and Cost-Effective Raw Materials
Similar to egg tray production, shoe trays are made from widely available waste paper. This low-cost, abundant resource makes the shoe tray manufacturing industry accessible and economically viable.
- High Quality and Reliable Performance
While the production process is straightforward, the interconnected parts of the production line, especially in automatic systems, require precision. AGICO uses cutting-edge technology to ensure the stability and durability of its shoe tray machines.
- Custom Mold Design
Tailored Solutions: Molding dies and other components can be customized to meet specific needs.
Flexible Installation: Options for pulp pool placement, whether on-ground or underground, provide adaptability for different facilities.
- Low Operating and Maintenance Costs
AGICO’s durable machines and production line components are designed for easy operation and maintenance, reducing long-term costs.
- Adjustable Specifications and Expert Support
Custom Configurations: Key components, such as the drying room, are tailored to production capacity and local conditions.
Comprehensive Support: AGICO’s team provides process optimization, quality control, and troubleshooting services to ensure seamless operation.
- Broad Market Potential and Versatile Applications
With a wide variety of shoes on the market, the demand for shoe trays is vast. AGICO’s modular and dismountable molds make the production line versatile, enabling the manufacture of different products with efficiency and ease.
By choosing AGICO’s shoe tray machine, you invest in a high-quality, sustainable, and cost-effective solution for the growing market of pulp shoe trays.
